Surface Transportation

RAPID Infrastructure Repair

CERATECH designs, manufactures and supplies highly engineered “green sustainable” concrete repair products that facilitate RAPID RETURN TO SERVICE of critical infrastructure assets. CERATECH’s rapid repair products are extremely green friendly, easy to use and provide for extended repair lifecycles, thereby greatly reducing overall maintenance costs.

All of CERATECH’s products are corrosion resistant and possess low permeability characteristics making them less susceptible to chloride, sulfate and chemical attack. CERATECH products are highly durable, resisting scaling and damage in freeze thaw environments. Minimize loss of revenue, downtime to critical assets and exposure to traffic with CERATECH’s revolutionary family of rapid repair products!

Surface Transportation Brochure (PDF)

D.O.T.Line™ Case Study (PDF)

Product Characteristics

Caltran - Header Joint Repair

Transportation Overview

Marine Terminal Repair

Pavemend VR®Pre-cast Repair

Mainline™Armor Joint Repair

Hatem Bridge Repair

Georgia DOT I-16 Repair

Applications

- Cast In Place
- Curb & Gutters
- Impact Damage

- Full & Partial Depth Slab
- Replacement
- Grouting / Mudjacking

- Armor/Header Joints
- Bridge Decks
- Runways/Taxiways

- Joint Spalls
- Post Tension Caps
- Pre Cast Repair
- Form & Pour

RAPID REPAIR MORTARS

CERATECH’s Pavemend™ brand of high performance concrete repair products are being utilized extensively from the Korean peninsula to Afghanistan, Iraq and the US by both military, state DOTs and private contractors to address a myriad of challenging surface transportation issues. All Pavemend™ Rapid Repair products are single component powders that are water activated.


	Semi-Leveling / Trowelable RAPID Repair Concrete	Pavemend SL® is a cementitious, rapid setting, semi-leveling structural repair mortar, ideal for rapid repair of roads and bridges, airport runways, warehouse or manufacturing facility floors, post-tension cable repairs and form and pour projects. Applicable from 40ºF/4ºC to 110ºF/43ºC Return to service within 1 hour! 15 - 20 minutes working time Technical data »
	Semi-Leveling VERY RAPID Repair Mortar, Trowelable & Extendable	4 - 6 minutes working time @72°F 1 hour return to service (> 3,000 psi) Applicable from 0°F /-17°C to 110°F /43°C Extendable up to 100% by weight with 3/8” (1cm) or 1/2” (1.3cm) clean washed fractured stone 46 lb. (20.8 kg) 5 Gallon / 19L Bucket Yield ( Neat) 0.42 ft³ / .012m³ Yield (Extended 100%) 0.80 ft³ /.022m³ Technical data »
	Self Leveling VERY RAPID Repair Mortar	7 - 9 minutes working time @72°F 2 hour return to service (>3,000 psi) Applicable from 30°F /-1°C to 120°F /49°C 45 lb. (20.4 kg) 5 Gallon 19L Bucket Yield ( Neat ) 0.42 ft³ / .012m³ Ideal for pre-cast grouting Technical data »
	Semi Leveling RAPID Repair Mortar, Trowelable & Extendable	25 - 30 minutes working time @ 72°F 3 hour return to service (>3,000 psi) Applicable from 40°F /4°C to 140°F /60°C Extendable up to 100% by weight with 3/8” (1cm) or 1/2” (1.3cm) clean washed fracture stone 47 lb.(21.3 kg) 5 Gallon / 19L Bucket Yield ( Neat) 0.43 ft³/ .012m³ Yield (Extended 100%) 0.80 ft³ /.022m³ Can be returned to a gel state by re-mixing with drill and paddle Technical data »
	Vertical & Overhead RAPID Repair Mortar	25 - 30 minutes working time @ 72°F Applicable from 40°F /4°C to 100°F /37°C 17 lb. (7.7 kg) 2 Gallon / 7.6L Bucket Yield (Coverage) @ 0.25” profile = 7.4 ft² @ 0.50” profile = 3.7 ft² @ 1.00” profile = 1.9 ft² @ 4.00” profile = 0.48 ft² Can be returned to a gel state by re-mixing with drill and paddle Technical data »

RAPID LARGE AREA VOLUMETRIC CEMENT


CERATECH’s rapid large area volumetric cement, GreatWhite™ is an extremely versatile, cementitious, rapid setting, semi-leveling structural repair concrete. It is a single component powder that is water activated. GreatWhite™ cement is designed for use with volumetric concrete mixers to efficiently address large scale, full or partial depth rapid highway repair projects
	Rapid Large Area Volumetric Cement	20 minutes of working time @ 72°F 2 hour return to service (>2,300 psi) from the addition of water Applicable from 30°F/-1°C to 120°F/49°C Finishes like traditional Portland based concrete Yeild 3.0ft³ per 2,200 super sack Available in 75lb plastic bags or 2,200 Super Sacks. Technical data »

PRE-EXTENDED RAPID STRUCTURAL REPAIR CONCRETE


D.O.T.Line™ & Mainline™ Rapid Repair Concrete were specifically developed to provide an economical solution to real world repairs of critical infrastructure. D.O.T.Line™ & Mainline™ are turn-key, semi-leveling, high performance structural repair concretes.
	Rapid Structural Repair Concrete	25 minutes of working time @ 72°F 2 hour return to service (>2,500 psi) from the addition of water Applicable from 30°F/-1°C to 120°F/49°C Finishes like traditional Portland based concrete Yeild (#8 - 3/8” fractured stone- included) 0.40ft³ Available in 53.5lb plastic bags D.O.T.Line™ Case Study (PDF) Technical data »
	Rapid Structural Repair Concrete	35 minutes of working time @ 72°F 4 hour return to service (>2,000 psi) from the addition of water Applicable from 30°F/-1°C to 120°F/49°C Finishes like traditional Portland based concrete Yeild (#8 - 3/8” fractured stone- included) 0.40ft³ Available in 53.5lb plastic bags Technical data »